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Project

Green Iron Metal Project

Set in the heart of Western Australia’s Pilbara, is Fortescue’s Green Metal Project is expected to produce more than 1,500 tonnes per annum of green metal, with first production anticipated in 2025.

The project is based at our Green Energy Hub at Christmas Creek, where we are advancing the technologies and processes needed to produce green metals and support Fortescue’s leadership in sustainable resource development.

Project Data

  • Location

    Australia

  • Product

    Green Metals

  • Capacity

    >1.5k tonnes per year

  • Status

    Under Construction

KEY FACTS

1,500t

Of green iron metal per year. 

US$50m

Capital expenditure.

2025

First production.

How it works

The plant will use green hydrogen in a reduction furnace to convert iron ore into sponge iron, which is further processed in an electric smelting furnace (ESF), to produce high purity green iron metal. This will be suitable for use in almost any steel plant globally.

The green hydrogen is produced right next door, at our gaseous and liquid hydrogen facility (the largest of its kind in Australia). Both the hydrogen facility, and the ESF are partly powered by more than 160,000 solar panels during the day.

By 2030, the facility will be wholly powered by renewable energy Fortescue completes our decarbonisation roadmap.
 

UNLOCKING A GREEN STEEL INDUSTRY

Traditional iron and steel production processes are among the largest sources of greenhouse gas emissions in the world.

We’re working closely with our customers and partners on our plan to provide more than 100Mt of green iron metal to China each year, helping to eliminate more than 200Mt of carbon dioxide emissions.

This facility is part of that plan.

From pit to product

Locating the pilot facility at Christmas Creek allows Fortescue to demonstrate a ‘green pit to product’ supply chain, with the Fortescue’s green mining fleet able to be paired with green ironmaking. The ironmaking technology for the Project will support Fortescue’s magnetite and haematite ores.

By rethinking the entire iron and steel value chain we will support an entirely new, green industry here in Australia.
 

Today’s milestone is the culmination of bringing together green sustainable mining, large-scale renewable power and green hydrogen to produce green iron metal. Right now, we have a once in a generation opportunity to build a green supply chain, and Fortescue is wasting no time to seize it.

Dr Andrew Forrest AO

Executive Chairman and Founder, Fortescue

Forged for tomorrow.

Green metal represents the future of the global resource economy.

We’re developing the technologies and processes to produce green metal and help our planet step beyond fossil fuels.
Learn more